【USA】 4.5KW BT30 Automatic Tool Changer ATC Air Cooled Spindle w/ 5.5KW VFD 220V
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Location: New Jersey, United States
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Item: 265311133032
eBay 【USA】 4.5KW BT30 Automatic Tool Changer ATC Air Cooled Spindle w/ 5.5KW VFD 220V From our USA warehouse within one days handing time via UPS delivery to USA (other countries by standard ship from China) Package include: 1 x 4.5KW ATC Air cooled spindle motor ( BT30,24000rpm,4 bearings,800Hz, 220V ) 1 x 5.5KW Fuling VFD Inverter 220V (VFD’s parameters already been setted well for this ATC Spindle) 2 x Aviation plug 1 x BT30-ER25 Tool Holder with 45° pull stud User manual will send by email (VFD’s parameters already been set well to run this ATC Spindle) 100% Brand New and High Quality!! 1) This spindle is built-in type spindle motor, built-in three asynchronous motors,by the inverter control.As the spindle has a compact structure,high power, big torque, small vibration, low noise characteristics,so it can achieve high speed,high powe cutting,high precision and high stability operation. 2) The bearing of spindle use grease lubricated angular to contact bearings,can be achieved lifelong lubricating within the life cycle. 3)The atc spindle uses air cooling to cool the motor and front and rear bearings. The wind is provided by the fan at the rear end, from the rear of the spindle through the inner and outer air slots directly to the front of the spindle, thereby taking away the heat generated by the high-speed rotation of the spindle, achieving thermal balance, and keeping the temperature of the electric spindle within a certain value. 4) The spindle built-in PTC 140 temperature sensor(Technical parameters are visible in other sections of this specification),you can read it anytime if you need to protect the motor temperature. 5) The tool clamping methods:this spindle built-in automatic tool change device,shank form is BT30. Product technical parameter table Spindle model: RTM120x103-30-24Z/4.5 220V Voltage: 220V Maximum speed: 24000rpm Rated frequency: 800Hz Electric current: 15A Motor pole: 4Pole Rated power: 4.5KW (S1) Peak power: 5.4KW (S6) Rated torque: 3.5Nm Peak torque: 4.2Nm Product characteristic curve graph: Wiring definition: Power supply, Fhermal, Fan Proximity switch and push button switch: Details: Technical parameters No. Project Standard 1 Spindle blowing dust/seal gas pressure (MPa) 0.2-0.25 2 Spindle gas seal gas flow (L/min) 65±10 (When on Working) 3 Cooling air fan pressure (MPa) ≧0.25 4 Cooling air fan flow (L/min) ≧2.5 5 Spindle static state pulse (µm) ≦3 6 Spindle vibration (mm/s) ≦1.0 7 Spindle assembly method Bottom mounting(6-M8) 8 Motor windings Pressure test (V/M) 1000V/1 minute withstanding Voltage test 9 Tool Interface BT30 10 Inverter Specifications 5.5KW (220V) 11 Fitment Woodworking machinery, polishing industry, etc. 5. Spindle installation explanation 1) Fan cooling system description When the spindle rotates, the rear fan system must be started to ensure the correct supply voltage and the supply voltage is 12V. 2) Air sealing control (AS) In order to prevent water or impurities enters internal of the spindle,spindle will have gas sealing device,the gas seal machine must be started start with the machine at the same time. And the need to go through multi-stage filtration. 3) Compressed gas quality requirements The quality requirement of gas which is used in gas seals: Oil content: ﹤0.01mg/m³ Solid particle: ﹤5µ m Pressure dew point: ﹤7.5℃(0.7MPa) 4) Running-in program instructions Only all monitoring issued no failures operational signals,at the same time,all safety devices have been installed and working properly,then allow start spindle. Note: new or spindle which is not used for a long time must to be running slowly.First,start run spindle for half an hour as 25% of the maximum speed,then increase to 50% of the maximum speed,to run 15 minutes,finally, increase to maximum speed.It’s need to check the temperature of the spindle during the whole process, spindle will get hot, but not hot hand, if the spindle becomes hot, pls stop the operation and contact our customer service department. 5) Product backend interface instructions No. Function Definition 1 Gas sealing (Protection of impurities into the spindle 0.2-0.25MPa) Ф6 2 Return air (piston reset 0.35-0.45MPa) Ф6 5 Power supply (Spindle power lines with thermistor) U/V/W/ Ground wire 6 Intake air (Spindle loose knife 0.5-0.6MPa) Ф6 7 Sensor (spindle tool change signals 24V) Broach / loose knife 8 Fan (spindle cooling) 12V 6) PTC140 Temperature coefficient thermistor parameters Our products are equipped with a single thermistor PTC140, it can be used for spindle temperature protection. Parameter name Parameter symbol Single core Three core Series connection Unit Maximum DC working temperature Umax 30 30 V Rated control temperature Tk Designed according to user ℃ Rated control temperature tolerance T1 ±5℃ ±5℃ ℃ Rated control temperature tolerance T2 ±0.5℃ ±0.5℃ ℃ Resistance value on 25℃ R25 ≤100 ≤300 Ω Rated control temperature on -5℃ resistance value Tk-5℃ ≤550 ≤1600 Ω Rated control temperature on +5℃ resistance value Tk+5℃ ≥1330 ≥4000 Ω Rated control temperature on +15℃ resistance value Tk+15℃ ≥4 ≥12 KΩ Thermal response time Ta ≤5 ≤5 S Dielectric strength Uis AC2.5 AC2.5 KV Maximum control temperature Tkmax 180 180 ℃ Maximum allowable storage temperature Tmax 180 180 ℃ Minimum allowable storage temperature Tmin -40 -40 ℃ 7) Product Tool Change Signals Description Sensor Model (0-24V, PNP), The spindle built two sensors.wiring Diagram is as follows: 1. Response broach knife signal, when the knife handle is hang, black sensor output signal; 2. Response loose knife signal, when the knife jaws open,black sensor output signal; 2).BT30-ER25 tool holder with 45° pull stud 3) 5.5KW VFD inverter 220V Feature: 220V Version: Configuration Brand Name:Fuling Power: 5.5kw Rated output current:13A Input phase: single phase or three phase Input voltage: AC220V Output phase: three phase Output voltage:AC220V Output Frequency: 0-1000HZ Input Frequency:48-63Hz Warranty: 2 year The usages of the product and warnings Matters need attention when you install this spindle 1. When installed, please carefully, pay attention to personal safety and to avoid injuries occurred during the installed process; 2. Do not use any tools tapping spindle; 3. Do not use sandpaper and grinding wheel to wipe or grind in axis core and taper hole; 4. Use special removal tool to remov the lock nut and the tool; 5. Untrained personnel can not disassemble and operate electric spindle; Attention to maintenance and maintenance 1. Electric spindle storage temperature is 20 ℃ ± 10 ℃, humidity ≦ 85%, to allow time to store up to three months; 2. Electric spindle most suitable ambient temperature is 20 ℃ ± 10 ℃, bearing life can achieve the desired optimum value; 3. The power cord must take waterproof measure, electric spindle housing must be grounded; 4. Electro-spindle must not exceed nameplate parameters;. 5. Not allowed to use any mechanical way to forced braking in the shaft; 6. after using the spindle every day,you should wipe spindle taper,then smear with rust oil; 7. Workplace must be clean, there should be strict dust control measures to prevent foreign matter enter the spindle. Product common malfunctions&method of exclusion Fault phenomenon Reason Method of exclusion Electric spindle is not running after boot 1、No inverter power output or set incorrectly Check that VFD supply three-phase output voltage and setting method 2、Spindle plug is not inserted Check the electrical spindle plug and connection. 3、Bad plug connector 4、Bad stator line package Replace line package Shutdown after a few seconds of the boot 1、Start time is too short Increase the acceleration time 2、Electric spindle high temperature cause line package insulation damaged Replace line package 3、Electric spindle lose phase to run,then cause overcurrent protection blackout Check the electric spindle connection Electric spindle smoking or the housing hot after a few second of the boot 1、Inverter output voltage, frequency are not match the use of electric spindle voltage and frequency Check the VFD and the spindle voltage, frequency 2、The VFD is not set correctly Reset the VFD Locking nut loose when it is started Wrong direction of rotation Change the direction of rotation Spindle have big noise and vibration 1、Bearing wear seriously Replace the bearing 2、Precision of parts damaged,it’s effect dynamic balance Calibration of dynamic balance 3、Big beat of Spindle Replace the spindle Locking nut loose when it is stoped Stop time is too short Increase the deceleration time Shipping Please open the package and check if there are some damages before sign, if there are some damages , please do not sign and contact us immediately We ship to worldwidebut If your country’s custom is strict, please contact us before you bid to check detail and confirmed. Delievry time USA post service round 10-18 business days Canada China post round 25-40 business days Australia China post round 20-35 business days Western EU(Germany,UK,France, etc) China post 20-35 business days Asia,South America,other countries Chins post round 15-40 business days Note:above offer is default delivery way,if you need fast delivery like as DHL/UPS or post service pls inform us to confirm the shipping cost before you bid Above DHL/UPS offer is without remote fee,if your post code is remote it need extra cost. All items will be shipped within 1-3 business days upon receipt of payment Payment We accept paypal payment,all Paypal must be confirmed(shipping and billing address must match and correct and it need tell us your telephone no for delivery) Payment must be made within 48hours of the auction end time. Problem&Feedback Please give us the opportunityto resolve any problem when you have,we concern your problem and we will try our best to resolve it. We are a new member in ebay now,and need understand both of sides Pls email us before you want to leave any negative feedback Refund When you have the parcel,and not satisfied the goods or it is other problem like as broken,pls tell us the detail reason and provide the photos,after confirm we will refund your money,but the delivery charge paid by buyer. Contact us Welcome worldwide customer inquire and questions,we will try to do our best to feedback customer’s email within 1-2 business days,if not pls check the mail box again Customer’s satisfaction is very important to us.
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