48339GT For GENIE GS-2046 GS-2646 GS-3246 SERVICE REPAIR WORKSHOP MANUAL

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Location: guangzhou, Guangdong
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Item: 225879429936

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Genie:Genie
Pages:161
Compatible Equipment Type:GS-2046 GS-2646 GS-3246
GS-2046 GS-2646 GS-3246:GS-2046 GS-2646 GS-3246
Compatible Equipment Make:Genie

Pages:161 Service ManualGS-2046 GS-2646 GS-3246 This manual provides detailed scheduledmaintenance information for the machine owner anduser. It also provides troubleshooting fault codesand repair procedures for qualified serviceprofessionals. Section One Safety RulesGeneral Safety Rules ………………………………………………………………………………………. iiiSection Two SpecificationsMachine Specifications, GS-2046 …………………………………………………………………. 2 – 1Machine Specifications, GS-2646 …………………………………………………………………. 2 – 2Machine Specifications, GS-3246 …………………………………………………………………. 2 – 3Performance Specifications, All Models …………………………………………………………. 2 – 4Hydraulic Specifications, All Models ………………………………………………………………. 2 – 4Hydraulic Hose and Fitting Torque Specifications ……………………………………………. 2 – 5Section Three Scheduled Maintenance InspectionsIntroduction………………………………………………………………………………………………… 3 – 1Table A ……………………………………………………………………………………………………… 3 – 2Table B ……………………………………………………………………………………………………… 3 – 2Table C ……………………………………………………………………………………………………… 3 – 3Table D ……………………………………………………………………………………………………… 3 – 3Maintenance Inspection Report …………………………………………………………………….. 3 – 4Section Four Scheduled Maintenance ProceduresIntroduction………………………………………………………………………………………………… 4 – 1A-1 Inspect the Operator’s and Safety Manuals ……………………………………………. 4 – 2A-2 Inspect the Decals and Placards ………………………………………………………….. 4 – 2A-3 Inspect for Damage, and Loose or Missing Parts ……………………………………. 4 – 3A-4 Check the Hydraulic Oil Level ………………………………………………………………. 4 – 4A-5 Check for Hydraulic Leaks …………………………………………………………………… 4 – 4Section Four Scheduled Maintenance Procedures, continuedA-6 Test the Platform and Ground Controls …………………………………………………. 4 – 5A-7 Test the Manual Platform Lowering Operation ……………………………………….. 4 – 6A-8 Test the Tilt Sensor ……………………………………………………………………………. 4 – 6A-9 Test the Pothole Guards ……………………………………………………………………… 4 – 7A-10 Test the Lift/Drive Select Switch …………………………………………………………… 4 – 7A-11 Perform 30 Day Service………………………………………………………………………. 4 – 8B-1 Check the Batteries ……………………………………………………………………………. 4 – 9B-2 Inspect the Electrical Wiring ……………………………………………………………….. 4 – 10B-3 Inspect the Tires and Wheels (including castle nut torque) ………………………. 4 – 11B-4 Test the Key Switch ………………………………………………………………………….. 4 – 11B-5 Test the Emergency Stop Buttons……………………………………………………….. 4 – 12B-6 Test the Service Horn………………………………………………………………………… 4 – 12B-7 Test the Drive Brakes………………………………………………………………………… 4 – 13B-8 Test the Drive Speed – Stowed Position ……………………………………………….. 4 – 15B-9 Test the Drive Speed – Raised Position ………………………………………………… 4 – 15B-10 Perform Hydraulic Oil Analysis ……………………………………………………………. 4 – 16B-11 Check the Electrical Contactor ……………………………………………………………. 4 – 16B-12 Replace the Hydraulic Return Filter ……………………………………………………… 4 – 17C-1 Check the Module Tray Latch Components …………………………………………… 4 – 18D-1 Test or Replace the Hydraulic Oil ………………………………………………………… 4 – 19Section Five Troubleshooting Flow Charts and Fault CodesChartNumber Chart Title PageFault Code Chart (Before Serial Number 17408) …………………………………………….. 5 – 3Normal Operation Code Chart (Before Serial Number 17408) …………………………… 5 – 6Fault Code Chart (After Serial Number 17407) ……………………………………………….. 5 – 81 All Functions Will Not Operate ……………………………………………………………………… 5 – 92 Pump Motor Will Not Operate …………………………………………………………………….. 5 – 123 Pump Motor Will Not OperateAfter serial number 6900 ……………………………………………………………………………. 5 – 144 All Functions Inoperative, Power Unit Starts and Runs(No applicable code) ………………………………………………………………………………….. 5 – 165 Ground Controls Inoperative, Platform Controls Operate Normally(No applicable code) ………………………………………………………………………………….. 5 – 176 Platform Controls Inoperative, Ground Controls Operate Normally(No applicable code) ………………………………………………………………………………….. 5 – 187 Platform Up Function Inoperative ………………………………………………………………… 5 – 208 Platform Down Function InoperativeGS-2046 & GS-2646 Models ………………………………………………………………………. 5 – 219 Platform Down Function InoperativeGS-3246 Models ………………………………………………………………………………………. 5 – 2310 Steer Left Function Inoperative …………………………………………………………………… 5 – 2511 Steer Right Function Inoperative …………………………………………………………………. 5 – 2712 All Drive Functions Inoperative, All Other Functions Operate Normally …………….. 5 – 2913 Brake Release Function Inoperative ……………………………………………………………. 5 – 3114 Drive Forward Function Inoperatmive ………………………………………………………….. 5 – 32Section Five Troubleshooting Flow Charts and Fault Codes, continued15 Drive Reverse Function Inoperative …………………………………………………………….. 5 – 3316 Machine Will Not Drive At Full Speed…………………………………………………………… 5 – 3417 Machine Drives At Full Speed With Platform Raised ……………………………………… 5 – 3618 Manual Platform Lowering Function InoperativeGS-2046 & GS-2646 (No applicable code)…………………………………………………… 5 – 3719 Manual Platform Lowering Function InoperativeGS-3246 (No applicable code) ……………………………………………………………………. 5 – 3820 Drive Function Overspeeds While Driving Down an InclineGS-3246 Models (No applicable code) …………………………………………………………. 5 – 3921 Drive Function Hesitates While SteeringGS-3246 Models (No applicable code) …………………………………………………………. 5 – 40Section Six SchematicsIntroduction………………………………………………………………………………………………… 6 – 1Electrical Components…………………………………………………………………………………. 6 – 2Module Tray Legend (Before serial number 6901) …………………………………………… 6 – 4Module Tray Legend (After serial number 6900) ……………………………………………… 6 – 5Electrical Symbols Legend …………………………………………………………………………… 6 – 6Electrical Schematic (Before serial number 6901) ……………………………………………. 6 – 7Electrical Schematic (From serial number 6901 to 8931) ………………………………….. 6 – 9Electrical Schematic (From serial number 8932 to 17407) ………………………………. 6 – 11Electrical Schematic (After serial number 17407)…………………………………………… 6 – 13Ground Controls and Level Sensor Box Legend ……………………………………………. 6 – 15Platform Controls Legend (Before serial number 17408) ………………………………… 6 – 16Platform Controls Legend (After serial number 17407) …………………………………… 6 – 17Hydraulic Symbols Legend …………………………………………………………………………. 6 – 18Hydraulic Schematic (Before serial number 17482) ……………………………………….. 6 – 19Hydraulic Schematic (After serial number 17481) ………………………………………….. 6 – 20Section Seven Repair ProceduresIntroduction………………………………………………………………………………………………… 7 – 1Platform Controls1-1 Joystick Controller ……………………………………………………………………………… 7 – 21-2 Software Configuration ……………………………………………………………………….. 7 – 31-3 How to Set the Dip Switch Codes ………………………………………………………… 7 – 41-4 Toggle Switches ………………………………………………………………………………… 7 – 6Platform Components2-1 Platform ……………………………………………………………………………………………. 7 – 72-2 Platform Extension……………………………………………………………………………… 7 – 8Scissor Components3-1 Scissor Assembly, GS-2046 ………………………………………………………………. 7 – 113-2 Scissor Assembly, GS-2646 ………………………………………………………………. 7 – 173-3 Scissor Assembly, GS-3246 ………………………………………………………………. 7 – 253-4 Lift Cylinder ……………………………………………………………………………………… 7 – 32Ground Controls4-1 Manual Platform Lowering Cable, GS-2046 & GS-2646 …………………………. 7 – 354-2 Manual Platfrom Lowering, GS-3246 …………………………………………………… 7 – 364-3 Toggle Switches, See 1-2, Toggle Switches…………………………………………. 7 – 36Hydraulic Pump5-1 Hydraulic Pump ……………………………………………………………………………….. 7 – 36Manifolds6-1 Function Manifold Components (Before serial number 11501) ………………… 7 – 386-2 Function Manifold Components (After serial number 11500) …………………… 7 – 406-3 Valve Adjustments – Function Manifold………………………………………………… 7 – 426-4 Valve Adjustments – Lift Relief Valve, GS-3246 ……………………………………. 7 – 446-5 Valve Adjustments – Back Pressure Relief Valve ………………………………….. 7 – 45Section Seven Repair Procedures, continuedSteering Axle Components7-1 Yoke and Drive Motor ……………………………………………………………………….. 7 – 467-2 Steering Cylinder ……………………………………………………………………………… 7 – 487-3 Steering Bellcrank …………………………………………………………………………….. 7 – 48Non-steering Axle Components8-1 Drive Brake ……………………………………………………………………………………… 7 – 49Brake Release Hand Pump Components9-1 Brake Release Hand Pump ……………………………………………………………….. 7 – 50 This factory manual is distributed freely and globally under the terms of the GNU Public License, the GNU Lesser General Public License (LGPL), with free/open distribution license As demonstrated by EU Laws reported by Commission Regulation (EC) N1400/2002 article 4 (2) of 31 July 2002 car makers must give to independent garages and other interested persons, access to repair information. Selling service data, catalogs of spare parts, technical specifications information, workshops, technical repair and diagnostic data for trucks, vans and passenger vehicles does not constitute any kind of infringement of rights, this information is not intellectual property of software corporations or car maker. This item does not infringe any copyright, trade mark, or other rights or any of eBay’s listing policies.

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